| 896 | 10 | 80 |
| 下载次数 | 被引频次 | 阅读次数 |
新能源技术与器件的发展和使用是人类可持续发展的有效途径之一。目前大多数新能源器件采用的材料均基于陶瓷和复合材料等。综述了采用喷墨打印工艺制备新能源器件时对墨水配制及其性能的要求,以及该工艺用于新能源储能器件(如超级电容器和锂离子电池)和新能源转换器件(如太阳能电池和燃料电池)制造的研究进展。从原料到打印工艺等方面进行讨论,阐明存在的问题和解决方法,并展望了喷墨打印新能源器件领域的未来发展方向。
Abstract：The manufacture of new energy technology and devices is one of the effective ways for sustainable development. Most of the existing materials used in new energy devices are based on ceramics and composite materials, etc.. The efficient and reliable manufacture is to obtain and use high-performance devices. This paper represented the performance requirements of ink-jet printing technology in the preparation of new energy devices, and reviewed research progress on ink-jet printing technology in the manufacture of new energy storage devices(i.e., supercapacitors and lithium ion batteries) and new energy conversion devices(i.e., solar and fuel cells). In addition, some problems and the corresponding solutions to the problems from raw materials to printing technology were also discussed, and the future development on inkjet printing of new energy devices was forecasted as well.
[1] DEINER L J, REITZ T L. Inkjet and Aerosol Jet Printing of Electrochemical Devices for Energy Conversion and Storage[J]. Adv Eng Mater, 2017, 19(7):1600878.
[2] GUO Y G, HU J S, WAN L J. Nanostructured materials for electrochemical energy conversion and storage devices[J]. Adv Mater,2008, 20(15):2878–2887.
[3]张乃柏,郭秋泉,杨军.数字打印柔性电子器件的研究进展[J].中国科学:物理学力学天文学, 2016, 46(4):75–90.ZHANG Naibo, GUO Qiuquan, YANG Jun. Sci Sin Phys Mech Astronom(in Chinese), 2016, 46(4):75–90.
[4] RUIZ-MORALES J C, TARANCóN A, CANALES-VáZQUEZ J, et al.Three dimensional printing of components and functional devices for energy and environmental applications[J]. Energ Environ Sci, 2017,10(4):846–859.
[5] CHEN Z, LI Z, LI J, et al. 3D printing of ceramics:A review[J]. J Eur Ceram Soc, 2019, 39(4):661–687.
[6] SINGH M, HAVERINEN H M, DHAGAT P, et al. Inkjet printing-process and its applications[J]. Adv Mater, 2010, 22(6):673–685.
[7] KIM G H, KIM H S, SHIN H S, et al. Inkjet-printed InGaZnO thin film transistor[J]. Thin Solid Films, 2009, 517:4007–4010.
[8] KAWAHARA Y, HODGES S, COOK B S, et al. Instant inkjet circuits:lab-based inkjet printing to support rapid prototyping of UbiComp devices[C]//2013 ACM International Joint Conference on Pervasive and Ubiquitous Computing, Zurich, Switzerland, 2013:363–372.
[9] SIRRINGHAUS H, SHIMODA T. Inkjet printing of functional materials[J]. MRS Bull, 2003, 28(11):802–806.
[10] SINGH M, HAVERINEN H M, DHAGAT P, et al. Inkjet printing—process and its applications[J]. Adv Mater, 2010, 22(6):673–685.
[11] DONG H, CARR W W, MORRIS J F. An experimental study of drop-on-demand drop formation[J]. Phys Fluids, 2006, 18(7):072102.
[12] KARUNAKARAN S K, ARUMUGAM G M, YANG W, et al. Recent progress in inkjet-printed solar cells[J]. J Mater Chem A, 2019, 7(23):13873–13902.
[13] DERBY B. Inkjet printing ceramics:from drops to solid[J]. J Eur Ceram Soc, 2011, 31(14):2543–2550.
[14] TSENG W J, CHEN C N. Dispersion and rheology of nickel nanoparticle inks[J]. J Mater Sci, 2006, 41(4):1213–1219.
[15] COURTIN E, BOY P, PIQUERO T, et al. A composite sol–gel process to prepare a YSZ electrolyte for solid oxide fuel cells[J]. J Power Sources, 2012, 206:77–83.
[16] FARROKHPAY S. A review of polymeric dispersant stabilisation of titania pigment[J]. Adv Colloid Interface Sci, 2009, 151(1/2):24–32.
[17] ISRAELACHVILI J N. Intermolecular and Surface Forces[M]. New York:Academic Press, 2011:35–42.
[18] ELIMELECH M, GREGORY J, JIA X. Particle deposition and aggregation:measurement, modelling and simulation[M]. Oxford:Butterworth-Heinemann, 2013:98–106.
[19] TOMOV R I, KRAUZ M, JEWULSKI J, et al. Direct ceramic inkjet printing of yttria-stabilized zirconia electrolyte layers for anode-supported solid oxide fuel cells[J]. J Power Sources, 2010,195(21):7160–7167.
[20]刘振.喷墨打印用氧化锆陶瓷墨水的制备与性能研究[D].天津:天津大学, 2016.LIU Zhen. Preparation and properties of zirconia inks used for inkjet printing(in Chinese, dissertation). Tianjin:Tianjin University, 2016.
[21]洪新华,李保国.溶胶-凝胶(Sol-Gel)方法的原理与应用[J].天津师范大学学报(自然科学版), 2001(1):5–8.HONG Xinhua, LI Baoguo. J Tianjin Norm Univ(Nat Sci Ed)(in Chinese), 2001(1):5–8.
[22] HUNTER R J. Applications of the zeta potential[C]//HUNTER R J ed.Zeta potential in colloid science, New York:Academic Press, 1981:219–257.
[23]?ZKAN M, DIMIC-MISIC K, KARAKOC A, et al. Rheological characterization of liquid electrolytes for drop-on-demand inkjet printing[J]. Org Electron, 2016, 38:307–315.
[24] YOO H, KIM C. Generation of inkjet droplet of non-Newtonian fluid[J]. Rheol Acta, 2013, 52(4):313–325.
[25] DERBY B, REIS N. Inkjet printing of highly loaded particulate suspensions[J]. MRS Bull, 2011, 28(11):815–818.
[26] FROMM J. Numerical calculation of the fluid dynamics of drop-on-demand jets[J]. IBM J Res Dev, 1984, 28(3):322–333.
[27] BERGERON V, BONN D, MARTIN J Y, et al. Controlling droplet deposition with polymer additives[J]. Nature, 2000, 405(6788):772.
[28] REIS N, DERBY B. Inkjet deposition of ceramic suspensions:Modeling and experiments of droplet formation[J]. MRS Online Proc Lib Arch, 2000, 625.
[29] HOTH C N, CHOULIS S A, SCHILINSKY P, et al. High photovoltaic performance of inkjet printed polymer:fullerene blends[J]. Adv Mater,2007, 19(22):3973–3978.
[30] DYBOWSKA S L, KIELBASINSKI K, ARAZNA A, et al. Efficient Inkjet Printing of Graphene-Based Elements:Influence of Dispersing Agent on Ink Viscosity[J]. Nanomaterials, 2018, 8(8):602.
[31]何君勇,李路海.喷墨打印技术进展[J].中国印刷与包装研究,2009, 1(6):1–9.HE Junyong, LI Luhai. Chin Aca J Elec Pub House(in Chinese), 2009,1(6):1–9.
[32]朱东彬,楚锐清,张晓旭,等.陶瓷喷墨打印机理研究进展[J].机械工程学报, 2017, 53(13):108–117.ZHU Dongbin, CHU Ruiqing, ZHANG Xiaoxu, et al. Chin J Mech Eng(in Chinese), 2017, 53(13):108–117.
[33] MAMPALLIL D, ERAL H B. A review on suppression and utilization of the coffee-ring effect[J]. Adv Colloid Interface Sci, 2018, 252:38–54.
[34] FRIEDERICH A, BINDER J B, BAUER W. Rheological control of the coffee stain effect for inkjet printing of ceramics[J]. J Am Ceram Soc,2013, 96(7):2093–2099.
[35] ZUBI G, DUFO-LóPEZ R, CARVALHO M. et al. The lithium-ion battery:State of the art and future perspectives[J]. Renew Sust Energ Rev, 2018, 89:292–308.
[36]赵尧敏,许娟,刘玲,等.采用新颖喷墨打印技术制备的薄膜Li CoO2电极及其电化学性能[J].高等学校化学学报, 2007, 6:1122–1125.ZHAO Yaomin, XU Juan, LIU Lin, et al. Chem J Chin Univ(in Chinese), 2007, 6:1122–1125.
[37]黄俊杰,江志裕.喷墨打印制备LiMn2O4薄膜电极及其电化学性能[J].物理化学学报, 2008(9):39–43.HUANG Junjie, JIANG Zhiyu. Acta Phys-Chim Si(in Chinese),2008(9):39–43.
[38] ZHAO Y, ZHOU Q, LIU L, et al. A novel and facile route of ink-jet printing to thin film SnO2 anode for rechargeable lithium ion batteries[J]. Electrochim Acta, 2006, 51(13):2639–2645.
[39] LAWES S, SUN Q, LUSHINGTON A, et al. Inkjet-printed silicon as high performance anodes for Li-ion batteries[J]. Nano Energy, 2017,36:313–321.
[40] GU Y, WU A, SOHN H, et al. Fabrication of rechargeable lithium ion batteries using water-based inkjet printed cathodes[J]. J Manuf Proc,2015, 20:198–205.
[41] WEI D, ANDREW P, YANG H, et al. Flexible solid state lithium batteries based on graphene inks[J]. J Mater Chem, 2011, 21(26):9762–9767.
[42] WANG F, WU X, YUAN X, et al. Latest advances in supercapacitors:from new electrode materials to novel device designs[J]. Chem Soc Rev, 2017, 46(22):6816–6854.
[43] GONZALEZ A, GOIKOLEA E, BARRENA J A, et al. Review on supercapacitors:technologies and materials[J]. Renew Sust Energ Rev,2016, 58:1189–1206.
[44] DELEKTA S S, SMITH A D, LI J, et al. Inkjet printed highly transparent and flexible graphene micro-supercapacitors[J]. Nanoscale,2017, 9(21):6998–7005.
[45] LE L T, ERVIN M H, QIU H, et al. Graphene supercapacitor electrodes fabricated by inkjet printing and thermal reduction of graphene oxide[J]. Electrochem Commun, 2011, 13(4):355–358.
[46] CHEN P, CHEN H, QIU J, et al. Inkjet printing of single-walled carbon nanotube/RuO2 nanowire supercapacitors on cloth fabrics and flexible substrates[J]. Nano Res, 2010, 3(8):594–603.
[47] CHOI K H, YOO J, LEE C K, et al. All-inkjet-printed, solid-state flexible supercapacitors on paper[J]. Energ Environ Sci, 2016, 9(9):2812–2821.
[48] PECH D, BRUNET M, TABERNA P L, et al. Elaboration of a microstructured inkjet-printed carbon electrochemical capacitor[J]. J Power Sources, 2010, 195(4):1266–1269.
[49] SHARMA P, BHATTI T S. A review on electrochemical double-layer capacitors[J]. Energ Convers Manag, 2010, 51(12):2901–2912.
[50] FADAKAR Z, NASIRIZADEH N, BIDOKI S M, et al. Fabrication of a supercapacitor with a PVA–KOH–KI electrolyte and nanosilver flexible electrodes[J]. Microelectron Eng, 2015, 140:29–32.
[51] CHI K, ZHANG Z, XI J, et al. Freestanding graphene paper supported three-dimensional porous graphene-polyaniline nanocomposite synthesized by inkjet printing and in flexible all-solid-state supercapacitor[J]. ACS Appl Mater Interfaces, 2014, 6(18):16312–16319.
[52] ANGMO D, SWEELSSEN J, ANDRIESSEN R, et al. Inkjet printing of back electrodes for inverted polymer solar cells[J]. Adv Energ Mater,2013, 3(9):1230–1237.
[53] MAISCH P, TAM K C, LUCERA L, et al. Inkjet printed silver nanowire percolation networks as electrodes for highly efficient semitransparent organic solar cells[J]. Org Electron, 2016, 38:139–143.
[54]夏俊民,梁超,邢贵川.喷墨打印钙钛矿太阳能电池研究进展与展望[J].物理学报, 2019, 68(15):173–183.XIA Junmin, LIANG Chao, XING Guichuan. Acta Phys Sin(in Chinese), 2019, 68(15):173–183.
[55] MATHIES F, ABZIEHER T, HOCHSTUHL A, et al. Multipass inkjet printed planar methylammonium lead iodide perovskite solar cells[J]. J Mater Chem A, 2016, 4(48):19207–19213.
[56] LI S G, JIANG K J, SU M J, et al. Inkjet printing of CH3NH3PbI3 on a mesoscopic TiO2 film for highly efficient perovskite solar cells[J]. J Mater Chem A, 2015, 3(17):9092–9097.
[57] XIE M, LU H, ZHANG L, et al. Fully Solution-Processed Semi-Transparent Perovskite Solar Cells With Ink-Jet Printed Silver Nanowires Top Electrode[J]. Solar RPL, 2018, 2(2):1700184.
[58] WEI Z, CHEN H, YAN K, et al. Inkjet printing and instant chemical transformation of a CH3NH3PbI3/nanocarbon electrode and interface for planar perovskite solar cells[J]. Angew Chem Int Ed Engl, 2014,53(48):13239–13243.
[59] LI G, ZHU R, YANG Y. Polymer solar cells[J]. Nat Photon, 2012, 6(3):153–161.
[60] MARIN V, HOLDER E, WIENK M M, et al. Ink-jet printing of electron donor/acceptor blends:towards bulk heterojunction solar cells[J]. Macromol Rapid Comm, 2005, 26(4):319–324.
[61] TEICHLER A, ECKARDT R, HOEPPENER S, et al. Combinatorial screening of polymer:fullerene blends for organic solar cells by inkjet printing[J]. Adv Energ Mater, 2011, 1(1):105–114.
[62] LIM G H, ZHUO J M, WONG L Y, et al. A transition solvent strategy to print polymer:fullerene films using halogen-free solvents for solar cell applications[J]. Org Electron, 2014, 15(2):449–460.
[63]韩敏芳,张永亮.固体氧化物燃料电池中的陶瓷材料[J].硅酸盐学报, 2017, 45(11):1548–1554.HAN Minfang, ZHANG Yongliang. J Chin Ceram Soc, 2017, 45(11):1548–1554.
[64] CHEN Z, OUYANG J, LIANG W, et al. Development and characterizations of novel aqueous-based LSCF suspensions for inkjet printing[J]. Ceram Int, 2018, 44(11):13381–13388.
[65] YASHIRO N, USUI T, KIKUTA K. Application of a thin intermediate cathode layer prepared by inkjet printing for SOFCs[J]. J Eur Ceram Soc, 2010, 30(10):2093–2098.
[66] SUKESHINI A M, CUMMINS R, REITZ T L, et al. Inkjet printing of anode supported SOFC:comparison of slurry pasted cathode and printed cathode[J]. Electrochem Solid St Lett, 2009, 12:B176–B179.
[67] SUKESHINI M A, CUMMINS R, REITZ T L, et al. Ink-jet printing:a versatile method for multilayer solid oxide fuel cells fabrication[J]. J Am Ceram Soc, 2009, 92(12):2913–2919.
[68] HAN G D, NEOH K C, BAE K, et al. Fabrication of lanthanum strontium cobalt ferrite(LSCF)cathodes for high performance solid oxide fuel cells using a low price commercial inkjet printer[J]. J Power Sources, 2016, 306:503–509.
[69] FAINO N, ROSENSTEEL W, GORMANB B, et al. Progress toward inkjet deposition of segmented-in-series solid-oxide fuel cell architectures[J]. ECS Trans, 2011, 35:593v600.
[70]屈飘,欧阳竟,龚志远,等.燃料电池多孔陶瓷电极薄层的喷墨打印制造[J].硅酸盐学报, 2020, 48(10):1–9.QU Piao, OUYANG Jing, GONG Zhiyuan, et al. J Chin Ceram Soc,2020, 48(10):1–9.
[71] EL-TONI A M, YAMAGUCHI T, SHIMIZU S, et al. Development of a dense electrolyte thin film by the ink-jet printing technique for a porous LSM substrate[J]. J Am Ceram Soc, 2007, 91(1):346–349.
[72] YOUNG D, SUKESHINI A M, CUMMINS R, et al. Ink-jet printing of electrolyte and anode functional layer for solid oxide fuel cells[J]. J Power Sources, 2008, 184(1):191–196.
[73] ESPOSITO V, GADEA C, HJELM J, et al. Fabrication of thin yttria-stabilized-zirconia dense electrolyte layers by inkjet printing for high performing solid oxide fuel cells[J]. J Power Sources, 2015, 273:89–95.
[74] TOWNE S, VISWANATHAN V, HOLBERY J, et al. Fabrication of polymer electrolyte membrane fuel cell MEAs utilizing inkjet print technology[J]. J Power Sources, 2007, 171(2):575–584.
[75] TAYLOR A D, KIM E Y, HUMES V P, et al. Inkjet printing of carbon supported platinum 3-D catalyst layers for use in fuel cells[J]. J Power Sources, 2007, 171(1):101–106.
[76] WANG Z, NAGAO Y. Effects of Nafion impregnation using inkjet printing for membrane electrode assemblies in polymer electrolyte membrane fuel cells[J]. Electrochim Acta, 2014, 129:343–347.
[77] GUO Y, ONO Y, NAGAO Y. Modification for Uniform Surface of Nafion Ultrathin Film Deposited by Inkjet Printing[J]. Langmuir, 2015,31(37):10137–10144.
[78] CHEN Z, BRANDON N. Inkjet printing and nanoindentation of porous alumina multilayers[J]. Ceram Int, 2016, 42(7):8316–8324.
基本信息:
DOI：10.14062/j.issn.0454-5648.20200661
中图分类号:TM91
引用信息:
[1]龚志远,朱中琪,黎子永,等.喷墨打印技术制造新能源器件研究进展[J].硅酸盐学报,2021,49(05):855-866.DOI:10.14062/j.issn.0454-5648.20200661.
基金信息:
国家自然科学基金面上项目(51975384); 广东省自然科学基金面上项目(2020A151501549); 深圳市基础研究面上项目(JCYJ20190808144009478)
2020-09-01
2020
2021-03-30
2021-01-05
2021
1
2021-04-12
2021-04-12
2021-04-12