| 1,496 | 29 | 78 |
| 下载次数 | 被引频次 | 阅读次数 |
采用共沉淀法制备纳米氧化钇稳定的四方氧化锆(yttria stabilized tetragonal zirconia,3Y-TZP)粉体。利用X射线衍射、N2吸附–脱附等温线,透射电子显微镜对3Y-TZP粉体的物理性能和化学性能进行表征。研究了纳米3Y-TZP粉体的烧结曲线,分析了3Y-TZP素坯在烧结过程中的致密化行为和显微结构,探讨了两步烧结工艺对3Y-TZP纳米陶瓷微观结构的影响。结果表明:采用共沉淀法,在600℃煅烧2h后,可获得晶粒尺寸为13nm、晶型发育良好、团聚较少的纳米3Y-TZP粉体;采用两步烧结法,将素坯升温至1200℃保温1min后,再降温到1050℃保温35h,可获得相对密度大于98%,晶粒尺寸约为100 nm的3Y-TZP陶瓷。两步烧结法通过控制煅烧温度和保温时间,利用晶界扩散及其迁移动力学之间的差异,使晶粒生长受到抑制,样品烧结致密化得以维持,实现在晶粒无显著生长前提下完成致密化。
Abstract:A nano-sized powder of 3%(mole fraction) yttria stabilized tetragonal zirconia(3Y-TZP) was prepared by a co-precipitation method.The physical and chemical properties of 3Y-TZP powders were characterized by X-ray diffraction,N2 adsorption–desorption iso-therms and transmission electron microscope,respectively.The sintering curve of the nano-sized powder of 3Y-TZP,the densification behav-ior and microstructure of the sintered bulk were analyzed,and the influence of two-step sintering on the microstructure of the 3Y-TZP ceram-ics was discussed.The results show that the well-developed crystal and agglomeration-free nano-sized powder with the grain size of 13 nm was obtained by co-precipitation method and the subsequent calcination at 600 ℃ for 2 h.The relative density of the 3Y-TZP ceramics was >98% and the grain size was 100 nm when the green body was calcined at 1 200 ℃ for 1 min and then decreased to 1 050 ℃ for 35 h using two-step sintering method.It was found that the grain growth was inhibited and the densification of the samples was achieved through controlling the calcining temperature and holding time in the two-step sintering process utilizing the different migration kinetics between the grain boundary diffusion and the grain boundary migration.Finally,the sintered body had a full density without any grain growth.
[1]MAYO M J,HAGUE D C,CHEN D J.Processing nanocrystalline ceramics for applications in superplasticity[J].Mater Sci Eng A,1993,166(1–2):145–l59.
[2]THEUNISSEN G S A M,BOUMA J S,WINNUBST A J A,et al.Mechanical properties of ultrafine grained zirconia ceramics[J].J Mater Sci,1992,27(16):4429–4438.
[3]NISHIMURA T,MITIMO M,HIROTSURU H,et al.Fabrication of silicon nitride nano-ceramic by spark plasma sintering[J].J Mater Sci Lett,1995,14:1046–1047.
[4]DONG S M,JIANG D L,TAN S H,et al.Preparation and characteri-zation of nano-structured monolithic SiC and Si 3 N 4/SiC composite by hot isostatic pressing[J].J Mater Sci Lett,1997,16(13):1080–1083.
[5]UPADHYAYA D D,GHOSH A,DEY G K,et al.Microwave sintering of zirconia ceramics[J].J Mater Sci,2001,36(19):4707–4710.
[6]鲜晓斌,谢茂林,罗德礼.纳米SiC陶瓷的超高压烧结研究[J].硅酸盐学报,2009,37(7):1268–1272.XIAN Xiaobin,XIE Maolin,LUO Deli.J Chin Ceram Soc,2009,37(7):1268–1272.
[7]SRDIC V V,WINTERER M,HAHN H.Sintering behavior of nanocrys-talline zirconia prepared by chemical vapor synthesis[J].J Am Ceram Soc,2000,83(4):729–736.
[8]CHEN I W,WANG X H.Sintering dense nanocrystalline ceramics without final-stage grain growth[J].Nature,2000,404:168–171.
[9]LI W,GAO L.Compacting and sintering behavior of nano ZrO 2 pow-ders[J].Scr Mater,2001,44(8–9):2269–2272.
[10]DURAN P,VILLEGAS M,CAPEL F,et al.Low-temperature sintering and microstructural development of nanocrystalline Y-TZP powders[J].J Eur Ceram Soc,1996,16(9):945–952.
[11]果世驹.粉末烧结理论[M].北京:冶金工业出版社,2002:1–156.
[12]施剑林.固相烧结—Ⅰ气孔显微结构模型及热力学稳定性,致密化方程[J].硅酸盐学报,1997,25(5):499–513.SHI Jianlin.J Chin Ceram Soc,1997,25(5):499–513.
[13]CHEN P L,CHEN I W.Sintering of fine oxide powder:I,Microstruc-tural evolution[J].J Am Ceram Soc,1996,79(12):3129–3141.
[14]MAZAHERI M,ZAHEDI A M,SADRNEZHAAD S K.Two-step sintering of nanocrystalline ZnO compacts:effect of temperature on densification and grain growth[J].J Am Ceram Soc,2008,91(1):56–63.
[15]LI J,YE Y.Densification and grain growth of Al 2 O 3 nanoceramics during pressureless sintering[J].J Am Ceram Soc,2006,89(1):139–143.
[16]CZUBAYKO L,SURSAEVA V G,Gottstein G,et al.Influence of triple junctions on rain boundary motion[J].Acta Mater.1998,46(16):5863–5871.
[17]GOTTSTEIN G,KING A H,SHVIDLERMAN L S.The effect of triple-junction drag on grain growth[J].Acta Mater,2000,48(2):397–403.
[18]UPADHYAYA D D,GHOSH A,DEY G K,et al.Microwave sintering of zirconia ceramics[J].J Mater Sci,2001,36(19):4707–4710.
[19]LI W,GAO L.Rapid sintering of nanocrystalline ZrO 2(3Y)by spark plasma sintering[J].J Eur Ceram Soc,2000,20(14–15):2441–2445.
基本信息:
DOI:10.14062/j.issn.0454-5648.2012.03.024
中图分类号:TB383.1
引用信息:
[1]陈静,黄晓巍,覃国恒.两步烧结法制备纳米氧化钇稳定的四方氧化锆陶瓷[J].硅酸盐学报,2012,40(03):335-339.DOI:10.14062/j.issn.0454-5648.2012.03.024.
基金信息:
福建省自然科学基金(2008J0146)资助項目
2012-02-17
2012-02-17
2012-02-17