| 626 | 17 | 51 |
| 下载次数 | 被引频次 | 阅读次数 |
以柠檬酸镁和氧化铝为原料,采用埋碳烧结法合成纳米碳/镁铝尖晶石复合粉,并代替铝碳耐火材料中的部分石墨,通过X射线衍射仪、场发射扫描电子显微镜以及能谱分析仪表征纳米碳/镁铝尖晶石复合粉,研究了加入不同量的复合粉对铝碳耐火材料物理性能、抗氧化性、抗渣侵蚀性以及抗热震性的影响。结果表明:纳米碳/镁铝尖晶石复合粉中碳分布均匀,分散在尖晶石晶粒表面或者夹杂在晶粒之间,使得复合粉在铝碳耐火材料抗侵蚀性和抗热震性等方面有显著作用。与空白样品相比,加入4.5%(质量分数)纳米碳/镁铝尖晶石复合粉的样品抗渣侵蚀性能提高71.3%;且抗热震性能有所改善,残余强度保持率提高43.2%。表明纳米碳/镁铝尖晶石复合粉能提高低碳铝碳耐火材料的性能。
Abstract:A nano-carbon/MgAl_2O4 spinel composite powder was prepared with magnesia citrate and alumina via buried carbon-bed sintering. The nano-carbon/MgAl_2O4 spinel composite powder was investigated by X-ray diffraction, field emission scanning electron microscopy and energy dispersive spectroscopy. The effect of composite powder amount on the physical properties, oxidation resistance, slag corrosion resistance and thermal shock resistance for low-carbon Al_2O3–C refractories was investigated. The results show that carbon in the nano-carbon/MgAl_2O4 spinel composite powder is equally distributed, and attached onto the spinel grain surface or mixed between the grains, leading to the composite powder having the corrosion resistance and thermal shock resistance for the low-carbon Al_2O3–C refractories. Compared to the blank sample, the corrosion resistance of the sample with nano-carbon/MgAl_2O4 spinel composite powder of 4.5%(in mass fraction) is increased by 71.3%, the thermal shock resistance is improved, and the residual strength retention rate is increased by 43.2%, thus indicating that the nano-carbon/MgAl_2O4 spinel composite powder can improve the properties of low-carbon Al_2O3–C refractories.
[1]LIU Z L,YU C,WANG X,et al.Preparation of in situ grown silicon carbide whiskers onto graphite for application in Al2O3-Crefractories[J].Ceram Int,2018,44(12):13944-13950.
[2]WANG Q,QI FS,HE Z,et al.Effect of graphite content and heating temperature on carbon pick-up of ultra-low-carbon steel from magnesia-carbon refractory using CFD modelling[J].Int.J.Heat Mass Transf,2018,120:86-94.
[3]HUANG G,LIU HB,YANG L,et al.Pyrolysis behavior of graphene/phenolic resin composites[J].New Carbon Mater,2015,30(5):412-418.
[4]武志红,丁冬海.耐火材料工艺学[M].北京:冶金工业出版社,2017:201-202.WU Zhihong,DING Donghai.Beijing:Metallurgical Industry Press,2017:201-202.
[5]孙旭东,袁林,陈松林,等.石墨烯纳米片对低碳Al2O3-Zr O2-C滑板耐火材料性能的影响[J].硅酸盐学报,2020,48(12):1988-1996.SUN Xudong,YUAN Lin,CHEN Songlin,et al.J Chin Ceram Soc,2020,48(12):1988-1996.
[6]LIU ZY,YUAN L,JIN EG,et al.Wetting,spreading and corrosion behavior of molten slag on dense Mg O and Mg O-C refractory[J].Ceram Int,2019,45(1):718-724.
[7]杨文过,刘国齐,李红霞,等.一种连铸用低碳铝碳耐火材料制备方法.中国.CN 103880449A.2014.03.27.YANG Wenguo,LIU Guoqi,LI Hongxia,et al.CN 103880449A.2014.03.27.
[8]尚心莲,田响宇,李红霞,等.原位尖晶石化反应对低碳Mg O-Al2O3-C材料结构与性能的影响[J].硅酸盐学报,2019,47(3):412-418.SHANG Xinlian,TIAN Xiangyu,LI Hongxia,et al.J Chin Ceram Soc,2019,47(3):412-418.
[9]洪学琴,李具中,易卫东,等.洁净钢炉外精炼与连铸用耐火材料及其发展[J].耐火材料,2012,46(2):81-86.HONG Xueqin,LI Juzhong,YI Weidong,et al.J REFRACTOEY(in Chinese),2012,46(2):81-86.
[10]赵瑞.石墨含量对含有纳米碳的铝碳连铸耐火材料性能的影响[J].耐火与石灰,2019,44(1):31-34.ZHAO Rui.Refract Lime(in Chinese),2019,44(1):31-34
[11]PILLI V,SARKAR R.Nanocarbon containing Al2O3-C continuous casting refractories:Effect of graphite content[J].J Alloys Compd,2018(735):1730-1736.
[12]廖宁,李亚伟,桑绍柏,等.纳米炭黑和鳞片石墨对低碳铝碳材料性能的影响[J].耐火材料,2015,49(1):6-12.LIAO Ning,LI Yawei,SANG Shaobo,et al.J Refract(in Chinese),2015,49(1):6-12.
[13]王庆虎.含膨胀石墨的铝碳耐火材料的组成、结构与力学性能研究[D].武汉:武汉科技大学,2015.WANG Qinghu.Composition,microstructure and mechanical properties of Al2O3-C refractories containing expanded graphite(in Chinese,dissertation).Wuhan:Wuhan University of Science and Technology,2015.
[14]刘耕夫,李亚伟,廖宁,等.添加碳化硼对低碳铝碳耐火材料显微结构和性能的影响[J].硅酸盐学报,2017,45(9):1340-1346.LIU Gengfu,LI Yawei,LIAO Ning,et al.J Chin Ceram Soc,2017,45(9):1340-1346.
[15]孙旭东.连铸用含纳米碳源低碳铝碳耐火材料的研究[J].耐火与石灰,2019,44(5):49-55.SUN Xudong.Refract Lime(in Chinese),2019,44(5):49-55.
[16]ROUNGOS V,ANEZIRIS CG.Improved thermal shock performance of Al2O3-C refractories due to nanoscaled additives[J].Ceram Int,2012(38):919-927.
[17]马世春,韩俊华.低碳Al2O3-C耐火材料研究的新进展[J].耐火材料,2017,51(3):235-240.MA Shichun,HAN Junhua.J REFRACTOEY(in Chinese),2017,51(3):235-240.
[18]ZHU Tianbin,LI Yawei,SANG Shaobai.Heightening mechanical properties and thermal shock resistance of low carbon magnesiae graphite refractories through the catalytic formation of nanocarbons and ceramic bonding phases[J].J Alloys Compd,2019,783:990-1000.
[19]MERTKE A,ANEZIRIS CG.The influence of nanoparticles and functional metallic additions on the thermal shock resistance of carbon bonded alumina refractories[J].Ceram Int,2015,41(1):1541-1552.
[20]LIANGg F,LI N,LIU BK,et al.Processing and characterization of multi-walled carbon nanotubes containing alumina-carbon refractories prepared by nanocomposite powder technology[J].Metall Mater Trans B,2016,47(3):1661-1668.
[21]肖国庆,吕李华,丁冬海等.一种C/Mg Al2O4复合粉.中国.CN107324796 A.2017.11.07.XIAO Guoqing,LV Lihua,DING Donghai,et al.CN 107324796 A.2017.11.07.
[22]LV Lihua,XIAO Guoqing,DING Donghai,et al.Combustion synthesis of C/Mg Al2O4 composite powders using magnesium oxalate as carbon source[J].Int J Appl Ceram Tec.2019,16(3):1253-1263.
[23]DING Donghai,LV Lihua,XIAO Guoqing,et al.One-step synthesis of in situ multilayer graphene containing Mg Al2O4 spinel composite powders[J].Ceram Int,2019,45(5):6209-6215.
[24]DAS P,SINHAMAHAPATRA S,DANA K,et al.Improvement of thermal conductivity of carbonaceous matrix in monolithic Al2O3-Crefractory composite by surface-modified graphites[J].Ceram Int,2020,46(18):29173-29181.
[25]LIU Zhaoyang,YUN Jingkun,YUE Shuaijun,et al.Effect of carbon content on the oxidation resistance and kinetics of Mg O-Crefractory with the addition of Al powder[J].Ceram Int,2020(46):3091-3098.
[26]DING Donghai,CHONG Xiaochuan,XIAO Guoqing,et al.Combustion synthesis of B4C/Al2O3/C composite powders and their effects on properties of low carbon Mg O-C refractories[J].Ceram Int,2019,45(13):16433-16441.
基本信息:
DOI:10.14062/j.issn.0454-5648.20200921
中图分类号:TQ175.1
引用信息:
[1]李国丹,丁冬海,肖国庆,等.纳米碳/镁铝尖晶石复合粉对低碳铝碳耐火材料性能的影响[J].硅酸盐学报,2021,49(09):2036-2044.DOI:10.14062/j.issn.0454-5648.20200921.
基金信息:
陕西省重点研发项目(2018ZDXM-GY-128); 国家自然科学基金(NO.51572212,51772236); 陕西省教育厅协同创新项目(Z20200170)
2021-07-25
2021-07-25
2021-07-25